4th Gen 4Runner / Hilux Surf High Clearance Front Bumper Kit
Toyota 4Runner
2003-2009
Toyota Toyota 4Runner CO06939ID product: 1637
Choose
your variation
This is a high clearance DIY weld-together bumper kit for the 4th generation (2003-2009) Toyota 4Runner. It features a bolt-on design, protected winch mount, and one of the best approach angles of any bumper on the market. This bumper allows you to forget about approach angle and substantially improves the offroad capability of your 4Runner. It offers excellent protection from trail obstacles, animal strikes and distracted drivers and has been kept to a weight of 110lbs through careful design work.
The profile of this bumper has been designed with maximum ground clearance and approach angles put first. The bumper sits as high and tight to the front of the 4th generation (2003-2009) Toyota 4Runner as possible, while the angled lower faces will smoothly slide over obstacles and ensure you do not get hung up on the trail. The side wings of this bumper wrap around to the front wheel wells and tie directly into the main frame mounting plates for true offroad protection. These side wings will take a serious hit without flexing or deflecting into the vehicle body. We know that most 4th gen 4Runner owners want to run oversized tires and more aggressive wheel offsets. This can create interference issues with the stock front bumper. We have thought ahead and specifically designed these bumper side wings to easily clear 37" tires.
The main section of this bumper is CNC-bent out of a single piece of 3/16" P&O Steel. This greatly reduces the amount of welding and grinding required by you and makes for a cleaner finished product. If you are paying to have the bumper assembled by a welding shop, this significantly lowers the cost.
We finished this bumper off with four integrated light buckets for surface mount LED pod lights (custom light cut outs available by request, such as the light bar version shown), an integrated winch mount to accept all standard 8-12k lb winches with removable solenoids, and heavy duty 9/16" recovery points that are placed directly in line with the Toyota 4Runner frame to eliminate any leveraging effects. These recovery points are formed by laser cut steel plates that pass through the bumper shell and tie directly into the 4th gen 4Runner frame as part of the bumper's main mounting brackets. The recovery points then get welded to the in and outside of the bumper shell. These factors all combine to form recovery points that minimize stress on your Toyota 4Runner frame and provide reliable recoveries of heavily loaded vehicles in the worst of offroad situations. What could make this bumper even better? The low profile design has resulted in very reasonable weights of 110lbs for the steel bumper and 54lbs for the aluminum version. Considering that this bumper replaces your factory bumper and associated components, the resulting weight increase to your Toyota 4Runner is surprisingly minimal. This reduces added stress on your vehicle, maintains precious payload capacity, and allows you to keep your factory suspension if desired.
The standard cut out pattern for this bumper kit includes 4 square holes for LED pod lights, the center 'C O' winch access cut outs, and vertical airflow cut outs in the bottom section of the bumper. 2003-2005 Models will also be provided with the circular holes for the replacement turn signals. This bumper kit is also available with custom cut out configurations, such as the 20" light bar version shown. When placing your order, simply leave a note in the comments section regarding the custom cut outs and one of our team members will reach out to you to learn exactly what you are after.
DIY Weld-together kit - This bumper arrives as precision CNC-laser cut and bent pieces that you then weld together (detailed assembly instructions included)
CNC-bent plates greatly reduces amount of welding and grinding required by you and makes for a cleaner finished product
Low profile design is engineered to provide maximum ground clearance and complement the factory body lines - this bumper protrudes less than 4" from the center of the grill!
Heavy duty 3/16" plate steel construction for maximum offroad strength and durability
Optional 1/4" 5052 aluminum for a lightweight yet very durable overlanding setup (56lb weight savings)
Bolts directly to frame using a total of 10 factory mounting points - no drilling required
Protected winch mount fits all standard 8000-12,000lb winches with removable solenoids
Integrated 9/16" thick clevis mounts allow the use of 3/4" D-Rings and pull directly off of the frame for confident recoveries of heavily loaded vehicles
Four Integrated LED pod mounts – slotted mounting tabs give tons of adjustment to fit a wide variety of surface mount pod lights
Integrated license plate mount
Integrated turn signal cut outs (Only required for 2003-2005 models. If you have a 2006-2009 model, your factory turn signals are in your headlight assemblies and thus do not require replacing)
Optional heavy duty grill and headlight tubing for added protection
4th Gen 4Runner / Hilux Surf High Clearance Front Bumper Kit
Toyota 4Runner 2003-2009
CAD$ 822.96ID product: 1637
This is a high clearance DIY weld-together bumper kit for the 4th generation (2003-2009) Toyota 4Runner. It features a bolt-on design, protected winch mount, and one of the best approach angles of any bumper on the market. This bumper allows you to forget about approach angle and substantially improves the offroad capability of your 4Runner. It offers excellent protection from trail obstacles, animal strikes and distracted drivers and has been kept to a weight of 110lbs through careful design work.
The profile of this bumper has been designed with maximum ground clearance and approach angles put first. The bumper sits as high and tight to the front of the 4th generation (2003-2009) Toyota 4Runner as possible, while the angled lower faces will smoothly slide over obstacles and ensure you do not get hung up on the trail. The side wings of this bumper wrap around to the front wheel wells and tie directly into the main frame mounting plates for true offroad protection. These side wings will take a serious hit without flexing or deflecting into the vehicle body. We know that most 4th gen 4Runner owners want to run oversized tires and more aggressive wheel offsets. This can create interference issues with the stock front bumper. We have thought ahead and specifically designed these bumper side wings to easily clear 37" tires.
The main section of this bumper is CNC-bent out of a single piece of 3/16" P&O Steel. This greatly reduces the amount of welding and grinding required by you and makes for a cleaner finished product. If you are paying to have the bumper assembled by a welding shop, this significantly lowers the cost.
We finished this bumper off with four integrated light buckets for surface mount LED pod lights (custom light cut outs available by request, such as the light bar version shown), an integrated winch mount to accept all standard 8-12k lb winches with removable solenoids, and heavy duty 9/16" recovery points that are placed directly in line with the Toyota 4Runner frame to eliminate any leveraging effects. These recovery points are formed by laser cut steel plates that pass through the bumper shell and tie directly into the 4th gen 4Runner frame as part of the bumper's main mounting brackets. The recovery points then get welded to the in and outside of the bumper shell. These factors all combine to form recovery points that minimize stress on your Toyota 4Runner frame and provide reliable recoveries of heavily loaded vehicles in the worst of offroad situations. What could make this bumper even better? The low profile design has resulted in very reasonable weights of 110lbs for the steel bumper and 54lbs for the aluminum version. Considering that this bumper replaces your factory bumper and associated components, the resulting weight increase to your Toyota 4Runner is surprisingly minimal. This reduces added stress on your vehicle, maintains precious payload capacity, and allows you to keep your factory suspension if desired.
The standard cut out pattern for this bumper kit includes 4 square holes for LED pod lights, the center 'C O' winch access cut outs, and vertical airflow cut outs in the bottom section of the bumper. 2003-2005 Models will also be provided with the circular holes for the replacement turn signals. This bumper kit is also available with custom cut out configurations, such as the 20" light bar version shown. When placing your order, simply leave a note in the comments section regarding the custom cut outs and one of our team members will reach out to you to learn exactly what you are after.
DIY Weld-together kit - This bumper arrives as precision CNC-laser cut and bent pieces that you then weld together (detailed assembly instructions included)
CNC-bent plates greatly reduces amount of welding and grinding required by you and makes for a cleaner finished product
Low profile design is engineered to provide maximum ground clearance and complement the factory body lines - this bumper protrudes less than 4" from the center of the grill!
Heavy duty 3/16" plate steel construction for maximum offroad strength and durability
Optional 1/4" 5052 aluminum for a lightweight yet very durable overlanding setup (56lb weight savings)
Bolts directly to frame using a total of 10 factory mounting points - no drilling required
Protected winch mount fits all standard 8000-12,000lb winches with removable solenoids
Integrated 9/16" thick clevis mounts allow the use of 3/4" D-Rings and pull directly off of the frame for confident recoveries of heavily loaded vehicles
Four Integrated LED pod mounts – slotted mounting tabs give tons of adjustment to fit a wide variety of surface mount pod lights
Integrated license plate mount
Integrated turn signal cut outs (Only required for 2003-2005 models. If you have a 2006-2009 model, your factory turn signals are in your headlight assemblies and thus do not require replacing)
Optional heavy duty grill and headlight tubing for added protection
Wondering what is involved in assembling and welding this bumper kit?
Watch the video below to see 4th Gen 4Runner Owner Garrett Logan run through the process and gives his thoughts along the way. (The 4th gen 4runner is shown, but the build process is nearly identical to this bumper)join our mailing list Get 5% off your first order
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